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TechnipFMC has been awarded a significant integrated engineering, procurement, construction, and installation (iEPCI™) contract by Shell for the development of the Gato do Mato offshore field, located in the Santos Basin, Brazil. This contract represents a crucial milestone in advancing deepwater production in one of the most promising oil regions globally.
The Gato do Mato field is a pre-salt oil and gas discovery situated in the prolific Santos Basin, a region that has been at the forefront of Brazil’s offshore energy boom. The pre-salt layer, lying beneath thick layers of salt and rock, contains some of the most substantial hydrocarbon reserves discovered in recent decades.
Shell, as the operator of the field, is working alongside its partners to develop the project using advanced subsea technologies to maximize resource recovery while adhering to environmental sustainability standards. The field is expected to play a vital role in strengthening Brazil’s energy security and increasing offshore production.
Under this contract, TechnipFMC will be responsible for delivering an integrated suite of subsea solutions, covering engineering, procurement, manufacturing, and installation of critical equipment. The scope includes:
Subsea Trees and Manifolds: Providing the latest-generation subsea production systems to ensure efficient hydrocarbon extraction.
Flexible and Rigid Flowlines: Installation of key pipeline infrastructure for transporting oil and gas from the seabed to the processing facilities.
Dynamic Umbilicals: Supplying power and communication to subsea equipment, enhancing operational efficiency and control.
Installation and Commissioning Services: Deploying advanced offshore construction vessels to install and commission subsea systems with precision and safety
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Brazil’s deepwater and ultra-deepwater fields demand cutting-edge technologies to overcome operational challenges. TechnipFMC’s iEPCI™ approach integrates all aspects of project execution, streamlining workflows, reducing costs, and minimizing risks associated with offshore developments. Some of the key innovations involved include:
Integrated Subsea Solutions: Combining design, manufacturing, and installation under a single contract to improve efficiency and coordination.
Digitalization and Remote Monitoring: Leveraging advanced data analytics and real-time monitoring systems to optimize performance and predict maintenance needs.
Enhanced Subsea Processing Technologies: Utilizing separation and boosting technologies to maximize hydrocarbon recovery and extend field life.
Deepwater oil production involves highly corrosive environments, requiring robust materials to ensure the integrity of subsea systems. Clad materials, which combine corrosion-resistant alloys with high-strength structural metals, offer key benefits for offshore projects like Gato do Mato:
Corrosion Resistance: Subsea pipelines and manifolds are exposed to saltwater, high pressures, and hydrocarbons, making corrosion resistance a critical factor. Clad plates using stainless steel, nickel alloys, or titanium provide long-term protection against harsh conditions.
High-Pressure and High-Temperature Endurance: Offshore reservoirs often require high-performance materials that can withstand extreme operational conditions without compromising safety.
Extended Equipment Lifespan: By reducing maintenance needs and preventing premature degradation, clad materials help optimize asset longevity and operational efficiency.
Cost-Effective Performance: Combining a corrosion-resistant alloy with a cost-effective base metal reduces overall costs while maintaining performance, making clad materials a practical choice for subsea applications.
The successful execution of the Gato do Mato project will contribute to the ongoing expansion of Brazil’s offshore energy sector, reinforcing its status as a leading oil and gas producer. The project aligns with national energy policies aimed at:
Enhancing Domestic Oil Production: Increasing Brazil’s offshore output to support economic growth and energy independence.
Encouraging Technological Innovation: Advancing subsea engineering capabilities and fostering innovation in offshore oilfield development.
Attracting Foreign Investment: Demonstrating Brazil’s potential as an attractive destination for international energy companies and service providers.
Your Best Partner for Clad Plate & High Alloys: Fugo Tech
Nanjing Fugo New Material Tech Co., Ltd. (Fugo Tech) is an ISO 9001 and PED 2014/68/EU certified manufacturer specializing in Clad Material (Explosive Clad Plates & Rolled Clad Plate, Clad Bar & Clad Transition Joints) and Titanium, Nickel Alloy, and Stainless Steel products (Pipe/Fitting/Flange/Fastener) which are widely used in the Heat Exchanger, Pressure Vessel, Reactor, Column, Tower, and other process equipment.
Fugo Tech offers a wide range of materials, including Titanium, Nickel Alloy, Copper, Cu-Ni, and Stainless Steel, along with custom processing services (Tube Sheet drilling, Dish Head forming, and Overlay Welding) for Oil & Gas, Petrochemical, Chemical, Energy, Paper & Pulp, Marine, Shipbuilding, Environment, Metallurgy, and New Energy Vehicles, with a strong focus on high-performance Clad Plate（Bimetallic Plate）& Titanium & Nickel Alloy & Stainless Steel solutions.
For any new requirement, please contact: sales@fugo-tech.com
Fugo Tech is focused on the manufacturing of clad metal plate and distributes the Stainless Steel, Titanium, Nickel Alloy, Zirconium and other non-ferrous metal pipes, fittings, flanges, and fasteners.
